“When I think about the factory, and reflect – then what really fascinates me is the machinery. How a thin metal sheet transforms into an ATM safe. Punching shapes and holes, using a laser to cut parts, the bending and bonding of steel, filling – and the machines that require this. For us as an Engineering service, the cranes, and the related hoists and lifting tables, are important in terms of maintenance. They have a vital role during production. In that respect, they are production resources, not just tools. If a crane malfunctions, there is a direct decrease in the production output. Equally, the filling systems and the concrete mixer need to run continuously. Relays, cable breaks, torches – those are the usual items when maintaining cranes.”
“The factory can be seen as a project with a constant evolution. So many things change. Like the current automation programme, Gunnebo 2020. All these developments ensure our current team of 8 men is always busy. And maintenance – it’s an expanding task. With machines, well, they just used to run, and apart from greasing and cleaning, it was merely waiting until they malfunctioned, and then you repaired them, or replaced them. Now, our ISO certifications require a preventive approach, where you frequently replace parts and perform tunings. Deviations in product specifications, albeit in millimetres, are to be eliminated, and even the replacement of a machine can cause these small differences in your end product.”
“If someone would magically offer me an enormous budget, to use for whatever I would deem wise – it would spend it on automation, just as we are doing currently. Our present technical infrastructure is in good shape. But with automation, you also invest in better working conditions. Because, at some points within the assembly line, it is physically demanding work. Manual work, like with the cleaning off of concrete residues from the safes. Naturally, automation also means less employment, but it does improve physical conditions. I’ve been a production worker, and I’m aware that the attitude of past days, when you were young, and picked up the doors of safes without aids, or used heavy machinery – that this has had an impact on my body. I’m chairman of the works council (Ondernemingsraad in Dutch) and we constantly look, together with our company management, how we can effectively, and economically justifiable, further improve the working conditions. I’ve worked here for over 30 years, and during that time I’ve witnessed a constant improvement in that respect. I would definitely say Gunnebo is a company which feels responsible for its workers. We don’t try to maximise work pressure in order to produce more – I would say a fair balance exists.”
“But if I did have that sack of gold – I would probably increase the size of our working area, the shop floor. We have managed well, and use all available space efficiently, but still, it’s tight. We have over 200 workers in the factory. After working hours, when you watch how many people come out of the factory, its amazing. So yes, a larger venue, and maybe a little more of 5S – that would fit the bill. ”
Production Manager Bennie Bus
"We have to be steadfast in adapting to a changing world."Shift Leader Alfons Geurts
“An efficient process - and a humane approach to working. They equally matter. ”Shift Leader George Kooijmans & QHSE Officer Jos Stuyt
"At Gunnebo, we don't refrain from spending on Health & Safety."Manager Continuous Improvement Wim Lobeek
"With 'Lean', we have considerably raised results, above expectations."
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